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F1-C75

F1-C75
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ABOUT FRAMEMAC

Cold Roll Forming is a flexible process in which a plurality of sets (upper and lower) roll forming dies are installed in a certain order, and the corresponding metal coils are passed through a specific profile of the roll mold in a continuous manner to be rolled into a design shape. Process. Cold-formed forming is also known as roll forming, roll forming, roll forming, roll forming, etc. Taiwan is known as a roll forming machine, which is one of the most environmentally friendly, energy-saving, safe and efficient sheet metal processing processes.

FrameMac cold-formed thin-walled light steel forming unit consists of material automatic unwinding and discharging machine, material leveling device, forming machine, automatic punching, cutting, receiving table and control cabinet. According to the specific requirements of light steel villa construction, it is equipped with: dimple screw hole, chamfer, web through hole, small side shear, pipeline hole, web shrinkage, shearing and other stamping die and coding device. It adopts professional-grade industrial computer CNC automatic control, which has the characteristics of wide application range, high product precision, high degree of automation, material saving and high degree of automation. It is aimed at the continuous innovation of assembly buildings and diversified structural forms on the market. Special equipment can be designed and manufactured according to customer requirements, and supporting equipment such as floor decking/adjustable C steel can be provided.

 

FRAMEMAC ADVANTAGE

 

QUICK

1.Design fast: relying on the international advanced QSS software, FrameMac equipment can achieve rapid production in 30 minutes.

2. Fast production: FrameMac equipment has a leading industry speed of 300-700 meters per hour and a light steel structure of up to 2800 meters.

HIGH ACCURACY

1. Size: The light steel structure produced by FrameMac equipment has industry-leading precision in size.

2. Forming standard: FrameMac equipment can guarantee the precision of leading industry in the shape and shape of multi-size and multi-shape light steel structure.

3. Maintenance and repair: independent molding, punching die statistics interface, providing strong technical support for after-sales.

MORE

1. More styles: FrameMac equipment can produce a variety of light steel structure, what the machine makes as what you see as design.

2. More Molding: FrameMac equipment can print all kinds of light steel shapes more reasonably, and a variety of models are available. Save more material for customers while ensuring efficiency.

 

※ With its rich experience in cold bending equipment manufacturing, FrameMac uses the modular design concept to ensure the standardization of equipment parts as much as possible to achieve rapid production delivery. Colleagues ensure that the parts in the production process are completed on the machining center. Reduce human dependence and ensure the sustainability of equipment quality.

※ CNC control system is the same as the design of the international mainstream equipment, using independent independent intellectual property control software to achieve data linkage and remote network diagnosis and maintenance.

※ Choose the highest-end and most reliable configuration as much as possible to ensure the quality of the equipment is excellent, reliable and safe. The key parts are selected from well-known brands at home and abroad to fulfill our brand route.

※ Due to continuous innovation and continuous improvement of product construction concept, we provide high-precision and sturdy equipment for our customers.

Profile Kind C Shape
Profile Size 70(75)mm
Material Thickness 0.7-1.2mm, G300-G500 zin plated, aluminumzinc plated
Design Software Famous Brand, Optional
Machine Operation System 17 inches Touchable Screen, with Linux system
Standard Machine Speed 300-900 m/h
Max. Machine Speed 2800 m/h
Main Machine Motor Power 7.5 kw
Power Supplier 380V, 50HZ, 3Phrases, Customized
Hydraulic Motor Power 5.5 kw
Total Machine Power 16.5 kw
Hydraul Cylinder Volumn 120L
Hydraulic Temperature Control Cold Area could select Thermostatic Apparatus.
Coolant System Self Cold, Wind Coolant Device
  if long time using,strong collant device optional
Punching, Cutting Mould Cut,Lip Cut,Service hole,Bolt hole,web notch,Chamfer Cut,Swage,Dimple hole
Hole Punching Accuracy ± 0.5 mm
Inkjet Printer Double sides, Standard
Machine Size 4300 kgs
Machine Weight 4900*1000*1500 mm
Decoiler 4300 kgs
Removable Factory Smartpod Factory, Optional

1). Vertical single-head automatic decoiling machine: 1 set

a. Using hand-cranked tension design, material inner diameter Ф460mm-Ф520mm, outer diameter Ф1400mm, loading capacity 2000Kg;
b. Adjust speed by frequency converter, automatically decoiling the coil.
c. Motor Power 2.2kw.

2). Machine Base

It adopts steel plate welding, integral annealing and stress treatment to ensure long-term use without deformation; and processing in CNC machining center to ensure dimensional accuracy.

3). Roller Wall Panel

The roller wall panel is in box structure, processing in the box CNC machining center , vice wall panel is in independent structure.

4). Roller

Cr12mov mold steel, after vacuum hardening HRC60-62 ° , grinding the inner hole and end face, CNC lathe finishing surface.

5). Main Shaft

40Cr steel, Quenching and tempering heat treatment, external grinding and finishing.

6). Driving Method

The servo motor is interlocked with the reducer, and the precision hard-toothed gear is used for oil immersion between the rollers to ensure long-term use without wear.

7). Hydraulic System   
                       
a. Energy storage structure, energy saving and environmental protection.
b. Hydraulic components: German Bosch Rexroth products.

8).Punching & Cutting Mould

S45C tool steel is used, the mold core is made of D2 or SKD11 high-quality steel, and the mold is made of Japanese Misumi Brand.

9). Electrical Component

a. Original imported motion controller and industrial grade computer;
b. International first-class brand low-voltage components

10). CNC inkjet printer

a. Configure industrial-grade high-quality solvent-based electronic inkjet printers with clear and secure prints for easy assembly.
b. Universal solvent-based ink, easy to purchase, economical to use.
C. Automatically print the mark automatically generated by the design software, without manual intervention, bilateral coding.
d. Other information can be added arbitrarily through the FrameMac LGS maker production control system, such as: company name, logo, website address, etc.

 

House Design Software
    Software Option 1:
    VERTEX BD 2019    

  • Automatically generate frame structure of wall, floor and roof to reduce design time;
  • True automatic 3D modeling guarantees 100% accuracy;
  • The software comes with engineering analysis function, which automatically calculates the structural bearing capacity;
  • Automatically generate 3D drawings of frame members and 3D renderings;
  • Automatic dismantling, according to the design, can automatically decompose the building frame map into independent unit maps;
  • Automatic generation of accurate rod blanking tables and bills of materials;
  • Automatic calculation of the bill of materials of the entire building, including the required steel, sheet, insulation, number of doors and windows, screws and other related supporting materials, can accurately estimate the project, and facilitate users to quote the project;
  • Automatically generate machining data (including automatic generation of component tags) to interface with the device;
  • The software is a new Chinese version, easy to understand, and designers can master the use of simple training;

 

    Software Option 2:
    MWF 2019

  • User-defined template
    Create 3D frames, 2D drawings and bills of materials in seconds. An unlimited number of frame configurations is possible.
  • Truss functionality
    MWF Advanced Metal recognizes almost all Revit roof profiles and automatically lays them
    Complete truss system.
  • New truss designer
    Optimize member selection and automatically generate engineering reports and detailed production drawings.
  • Detection opening
    Quickly detect Revit openings and apply frame rules throughout the model.
  • Complete floor system
    Apply revit loads for your membership type and complete floor analysis to allow MWF Advanced Metal to recommend the optimum component size based on load conditions and LRFD, ASD (US) or LSD (Canada) codes.
  • engineer
    You can use the model line to design the Oddball truss freehand and then design and build it for you in the final Revit model.

       

        Software Option 3:Welcome Inquiry!

 

Production Control Software

      Using FrameMac LGS Maker production control software with independent intellectual property rights and leading technology, equipped with real industrial-grade professional computers, ensuring that the system is suitable for all kinds of working environments and stable operation regardless of the working environment.

   

      FrameMac LGS Maker

  • 17" large color industrial grade professional computer, can choose keyboard, mouse or touch screen operation, manual / automatic function to switch.
  • Chinese operation interface, can provide multiple language choices, easy to operate and debug;
    The data output by the design software can be copied by USB and can be transmitted remotely while connected to the Internet;
    Directly read the output data of the design software, seamlessly connect the design and production without manual intervention;
  • Provides a graphical display of production conditions, real-time and intuitive monitoring of the production process, clear display of the production process (which knows which part the device is processing), progress (including the length of the workpiece, number of pieces, etc.) and material usage;
  • Real-time display and monitoring equipment operation, automatic alarm and shutdown, to ensure equipment and personal safety;
  • Flexible and efficient task scheduling, which can add, modify, and cancel production tasks at any time during production to improve operational efficiency. Whether the entire unit or a single member can be added and deleted at any time, effectively solve the problem of scrapping the rod due to material defects, equipment, and human error;
  • Continuous batch production and piece-by-piece processing (convenient product quality control) can be set;
  • In the case of normal shutdown of the system, the data is automatically saved, and zero waste is guaranteed during the
  • shutdown process (optional accidental power-off protection device to ensure that the accidental power-off data is not lost);
    The system has independent intellectual property rights and is permanently free to use;

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