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Brief Introduction of Top Hat LGS Machine
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Top Hat Machine is a professional version of cold-formed thin-wall steel production equipment launched by FrameMac. The equipment is designed according to standard cold-formed forming requirements, which is sturdy and durable, and is suitable for large-scale high-strength operations.
Top Hat section profile is like the Chinese character "几". This profile can maximize the structural performance of thin-walled light steel. Compared with ordinary C-shaped steel, the profile steel of the same length has greater bearing capacity and stronger structure. , The net span is larger, and saving more material. This shape is mainly used in roof truss and floor joist systems.
Cold Roll Forming is a flexible process in which a plurality of sets (upper and lower) roll forming dies are installed in a certain order, and the corresponding metal coils are passed through a specific profile of the roll mold in a continuous manner to be rolled into a design shape. Process. Cold-formed forming is also known as roll forming, roll forming, roll forming, roll forming, etc. Taiwan is known as a roll forming machine, which is one of the most environmentally friendly, energy-saving, safe and efficient sheet metal processing processes.
FrameMac cold-formed thin-walled light steel forming unit consists of material automatic unwinding and discharging machine, material leveling device, forming machine, automatic punching, cutting, receiving table and control cabinet. According to the specific requirements of light steel villa construction, it is equipped with: dimple screw hole, chamfer, web through hole, small side shear, pipeline hole, web shrinkage, shearing and other stamping die and coding device. It adopts professional-grade industrial computer CNC automatic control, which has the characteristics of wide application range, high product precision, high degree of automation, material saving and high degree of automation. It is aimed at the continuous innovation of assembly buildings and diversified structural forms on the market. Special equipment can be designed and manufactured according to customer requirements, and supporting equipment such as floor decking/adjustable C steel can be provided.
1.Design fast: relying on the international advanced design software, FrameMac equipment can be ready for producton drawing in within 30 minutes.
2. Fast production: FrameMac machine have industry-leading production speed, up to 1000mm per second per light steel profile.
1. Size: The light steel structure produced by FrameMac equipment has industry-leading precision in length, position and size.
2. Forming Precision: FrameMac LGS machine can guarantee the precision of the industry-leading forming of diverse light steel structure.
1. Running Stability: it is recongnized in the industry as the most stable light gauge steel house frame machine, for its reasonable forming and punching design, leads to stable production and low failure rate.
2. Control System Stability: Based on Linux system, avoiding WINDOWS virus completely. Matching together with advanced fieldbus control platform, the system responds quickly, accuractly, and without crashing.
※ With its rich experience in cold bending equipment manufacturing, FrameMac uses the modular design concept to ensure the standardization of equipment parts as much as possible to achieve rapid production delivery. Colleagues ensure that the parts in the production process are completed on the machining center. Reduce human dependence and ensure the sustainability of equipment quality.
※ CNC control system is the same as the design of the international mainstream equipment, using independent independent intellectual property control software to achieve data linkage and remote network diagnosis and maintenance.
※ Choose the highest-end and most reliable configuration as much as possible to ensure the quality of the equipment is excellent, reliable and safe. The key parts are selected from well-known brands at home and abroad to fulfill our brand route.
※ Due to continuous innovation and continuous improvement of product construction concept, we provide high-precision and sturdy equipment for our customers.
1. Product-Design Innovation
FrameMac has always been building the best solutions. In addition to our standard range of products, we can develop customized solutions for customers.
2. Service-customer first
FrameMac's highly professional service team provides world-class pre-sales and after-sales services, and can provide professional and localized technical support and services
3. Quality-continuous improvement
FrameMac products comply with international ISO quality standards, EU CE safety certification, combined with global supply chain and innovative technology, we will continue to provide more reliable, more stable and smarter products and support solutions
4. Support-business training
Providing support is no longer an additional advantage, but the core of our business. Regular training is held, and measures such as after-sales and door-to-door technical support have become normal.
FrameMac insists on cooperating with customers as a partner and actively provides effective solutions to ensure reliable product performance, advanced technology and easy operation, and promote users to a higher position in the fierce market competition. At the same time, FrameMac is based on the design concept of high precision, high efficiency, low operating cost and after-sales physique, so that customers can obtain more profitable economic benefits, ensure the long-term stable use of the equipment, and obtain comprehensive technical support and professional training.
- Automatically generate frame structure of wall, floor and roof to reduce design time;
- True automatic 3D modeling guarantees 100% accuracy;
- The software comes with engineering analysis function, which automatically calculates the structural bearing capacity;
- Automatically generate 3D drawings of frame members and 3D renderings;
- Automatic dismantling, according to the design, can automatically decompose the building frame map into independent unit maps;
- Automatic generation of accurate rod blanking tables and bills of materials;
- Automatic calculation of the bill of materials of the entire building, including the required steel, sheet, insulation, number of doors and windows, screws and other related supporting materials, can accurately estimate the project, and facilitate users to quote the project;
- Automatically generate machining data (including automatic generation of component tags) to interface with the device;
- The software is a new Chinese version, easy to understand, and designers can master the use of simple training;
- User-defined template
Create 3D frames, 2D drawings and bills of materials in seconds. An unlimited number of frame configurations is possible.
- Truss functionality
MWF Advanced Metal recognizes almost all Revit roof profiles and automatically lays them
Complete truss system.
- New truss designer
Optimize member selection and automatically generate engineering reports and detailed production drawings.
- Detection opening
Quickly detect Revit openings and apply frame rules throughout the model.
- Complete floor system
Apply revit loads for your membership type and complete floor analysis to allow MWF Advanced Metal to recommend the optimum component size based on load conditions and LRFD, ASD (US) or LSD (Canada) codes.
- engineer
You can use the model line to design the Oddball truss freehand and then design and build it for you in the final Revit model.
Software Option 3：Arktec
Arktec is a light steel design software integrating design, calculation, plane and manufacturing. It has the advantage of open lines in the Spanish area, designing vertical panels, horizontal panels (floors), roof trusses, roof beams and stairs. The mechanical analysis of the structural design of the software complies with UNE-EN 1090-2:2019 (Spanish certification) to ensure that the design structure conforms to its specifications.
Software Option 4：QSS QuikSeries
The QuickSeries software is a software package developed based on the IntelliCAD software platform, which specializes in the design and refinement of cold-formed thin-walled light steel structures. It is an ideal design and design for light steel wall panels, roof trusses, floor slabs, and civil and commercial residences. Refine design software. QuickSeries software is a software with computer-aided engineering calculations. It currently has calculations for eight major cold-formed thin-walled light steel design standards to give customers full confidence that their designs will meet local design standards. The software also incorporates a reporting system, including a complete list of materials such as various attached parts, connectors and screws.
Engineering calculations for powerful trusses and wall frames
Ensure the efficient use of materials, maintain structural integrity, save material costs, reduce waste, and increase profitability.
Design and engineering conform to local environment and conditions
The design and engineering structure can be adapted to various environmental and climatic conditions (such as weak wind, stroke and strong wind zones).
Compliance with local and international design standards
The engineering design complies with international and local architectural design standards and codes, helping to simplify the local approval process.
Low learning cost and fast design process
Allow non-engineers to quickly design drawings through simple training
Software Option 5：Continuous update.
| Production Control Software |
Using FrameMac LGS Maker production control software with independent intellectual property rights and leading technology, equipped with real industrial-grade professional computers, ensuring that the system is suitable for all kinds of working environments and stable operation regardless of the working environment.
FrameMac LGS Maker
- 17" large color industrial grade professional computer, can choose keyboard, mouse or touch screen operation, manual / automatic function to switch.
- Chinese operation interface, can provide multiple language choices, easy to operate and debug;
The data output by the design software can be copied by USB and can be transmitted remotely while connected to the Internet;
Directly read the output data of the design software, seamlessly connect the design and production without manual intervention;
- Provides a graphical display of production conditions, real-time and intuitive monitoring of the production process, clear display of the production process (which knows which part the device is processing), progress (including the length of the workpiece, number of pieces, etc.) and material usage;
- Real-time display and monitoring equipment operation, automatic alarm and shutdown, to ensure equipment and personal safety;
- Flexible and efficient task scheduling, which can add, modify, and cancel production tasks at any time during production to improve operational efficiency. Whether the entire unit or a single member can be added and deleted at any time, effectively solve the problem of scrapping the rod due to material defects, equipment, and human error;
- Continuous batch production and piece-by-piece processing (convenient product quality control) can be set;
- In the case of normal shutdown of the system, the data is automatically saved, and zero waste is guaranteed during the
- shutdown process (optional accidental power-off protection device to ensure that the accidental power-off data is not lost);
The system has independent intellectual property rights and is permanently free to use;
